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Okuma Vac Drive Manual

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Our Team Expertly Repairs Okuma VAC-5 Spindle Units

Read Book Okuma Vac Spindle Drive Manual diameter near the fuses, explode. Okuma VAC II spindle drive fix notes - Page 2 Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units. Seeking some insight. I am running a 1987 MC-40H Okuma (OSP5000M-G) 4 Axis Cnc. Started getting Spindle Drive Unit Alarm on main display. Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units. One series that we often work on is the VAC-5 series. VAC-5 spindle units are offered in sizes ranging from 6kW to 30kW and can act as a direct replacement for some of the earlier versions of this series.

Here at Precision Zone, one of our specialties is the repair services of Okuma spindle drive units. One series that we often work on is the VAC-5 series. Cuda z for mac.

VAC-5 spindle units are offered in sizes ranging from 6kW to 30kW and can act as a direct replacement for some of the earlier versions of this series. A full list of the compatibility between the VAC-5 and the previous series can be found here. These drive units are ran with the standard optical interface option but can also be offered with an optional analog interface card.

Okuma

Depending on the system that the VAC-5 unit is being installed in, there can be different configurations to allow proper functionality and get the most out of this spindle drive. These connections will vary, based on the original system, and can replace VAC-1, VAC-2, VAC-3, and even some externally sold systems. Two seven-segment LED displays allow for normal and error status modes to be easily accessible. With these displays in place, quick access to alarm code readings speeds up the troubleshooting process and allows for minimal downtime when issues do arise.

When assessing the functionality of a drive like this Okuma VAC-5 spindle drive, our repair team conducts a four-step evaluation:

    1. Visual Overview
    2. Static Test
    3. Checks Under Power
    4. Alarm Code Verification

This overview is Precision Zone's basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.

Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer. Sql oracle for mac.

Repair Process for Okuma VAC-5 Spindle Drives

Visual Overview Check

When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.

Basic Static Check

Input Module Testing

Input module checking on these units is not recommended on-site due to the configuration of the circuit. Between the input terminals and input modules there are capacitors which can create flawed readings while checking input module from the input terminals, so in order to accurately assess the integrity of these components a full disassembly of the drive is required

Ouput Module Testing

The output modules are a bit more cooperative when it comes to static checking. These modules are able to be checked with a standard multimeter with diode checking capabilities. Meter lead and example values can be viewed below and these readings will vary slightly with drive capacity, but each reading should be within 10% of one another. Our technicians are also equipped with huntron devices further verify their integrity.

0.32V-0.62VS'+' Bus Cap Screw0.32V-0.62VT'+' Bus Cap Screw0.32V-0.62V'-' Bus Cap ScrewR0.32V-0.62V'-' Bus Cap ScrewS0.32V-0.62V'-' Bus Cap ScrewT0.32V-0.62V

Okuma VAC-5 Common Alarms and Warnings

  • Check for ground faults
  • AL.30
    Excessive Speed DeviationActual motor speed does not coincide with the speed the spindle unit is expecting to see
    • Verify cutting load is not excessive
    • Verify proper wiring (insulation and ground faults)
    • Veify resolver integrity
    • Swap drive or motor out with a known working unit, if applicable
    AL.08
    Communication ErrorControl signals through optical fiber cable are unable to communicate properly
    • Verify connector is properly inserted to connection plug
    • Check integrity of the optical fiber cable
    • Check NC unit board and control PCB on spindle
    Okuma Vac Drive Manual

    You can find the full list of alarm troubleshooting in the manual, here

    For more information on these alarms as well as any other failures, please give us a call at 800-551-4420 or email us today!

    Wifi adapter for mac. Precision Zone Repair Benefits for Okuma Spindle Drives

      1. FREE evaluation by expert technician includes:
    • Visual Inspection
    • Static Check
    • Power Tests
      2. FREE job estimate
      3. 12 month warranty on our parts and labor
      4. Flat Price
      5. Exchange Option
      6. Rush Service

    VAC5-D22-AIF is an
    Drives-AC Spindle manufactured by Okuma
    Discovered issues: Bad Gate Section/Board, Bad Output Transistors/SCRs, Excessive Dirt/Debris
    Drive Type: VAC5 AC Spindle Drive
    Rated Capacity: 22kW
    Interface: Analog interface unit type

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    Drive

    Depending on the system that the VAC-5 unit is being installed in, there can be different configurations to allow proper functionality and get the most out of this spindle drive. These connections will vary, based on the original system, and can replace VAC-1, VAC-2, VAC-3, and even some externally sold systems. Two seven-segment LED displays allow for normal and error status modes to be easily accessible. With these displays in place, quick access to alarm code readings speeds up the troubleshooting process and allows for minimal downtime when issues do arise.

    When assessing the functionality of a drive like this Okuma VAC-5 spindle drive, our repair team conducts a four-step evaluation:

      1. Visual Overview
      2. Static Test
      3. Checks Under Power
      4. Alarm Code Verification

    This overview is Precision Zone's basic troubleshooting process. Once our repair team starts on the job, we use specialized and customized testing fixtures, Huntron trackers, signal generators, oscilloscopes, milli and megaohm meters, as well as any other necessary tools we have available to assure quality repair work. Most importantly, every repair is fully tested in our custom-built simulators under load with a motor to replicate real-life working environment.

    Precision Zone goes as far as using heating chambers and overnight dynamic testing, when applicable, to guarantee performance of the repaired product when it arrives back with the customer. Sql oracle for mac.

    Repair Process for Okuma VAC-5 Spindle Drives

    Visual Overview Check

    When conducting a visual check, the technician inspects the drive for any mechanical damage to the drive itself and any printed circuit boards (PCB). The technician then proceeds to verify connections are tight and correct inside the drive and there are no loose screws, wires or debris. Additionally, the unit is checked for any burn marks on the components, PCBs or chassis. During the visual inspection, excessive dirt on cooling components is noted as well as the functionality of the heat sink.

    Basic Static Check

    Input Module Testing

    Input module checking on these units is not recommended on-site due to the configuration of the circuit. Between the input terminals and input modules there are capacitors which can create flawed readings while checking input module from the input terminals, so in order to accurately assess the integrity of these components a full disassembly of the drive is required

    Ouput Module Testing

    The output modules are a bit more cooperative when it comes to static checking. These modules are able to be checked with a standard multimeter with diode checking capabilities. Meter lead and example values can be viewed below and these readings will vary slightly with drive capacity, but each reading should be within 10% of one another. Our technicians are also equipped with huntron devices further verify their integrity.

    0.32V-0.62VS'+' Bus Cap Screw0.32V-0.62VT'+' Bus Cap Screw0.32V-0.62V'-' Bus Cap ScrewR0.32V-0.62V'-' Bus Cap ScrewS0.32V-0.62V'-' Bus Cap ScrewT0.32V-0.62V

    Okuma VAC-5 Common Alarms and Warnings

  • Check for ground faults
  • AL.30
    Excessive Speed DeviationActual motor speed does not coincide with the speed the spindle unit is expecting to see
    • Verify cutting load is not excessive
    • Verify proper wiring (insulation and ground faults)
    • Veify resolver integrity
    • Swap drive or motor out with a known working unit, if applicable
    AL.08
    Communication ErrorControl signals through optical fiber cable are unable to communicate properly
    • Verify connector is properly inserted to connection plug
    • Check integrity of the optical fiber cable
    • Check NC unit board and control PCB on spindle

    You can find the full list of alarm troubleshooting in the manual, here

    For more information on these alarms as well as any other failures, please give us a call at 800-551-4420 or email us today!

    Wifi adapter for mac. Precision Zone Repair Benefits for Okuma Spindle Drives

      1. FREE evaluation by expert technician includes:
    • Visual Inspection
    • Static Check
    • Power Tests
      2. FREE job estimate
      3. 12 month warranty on our parts and labor
      4. Flat Price
      5. Exchange Option
      6. Rush Service

    VAC5-D22-AIF is an
    Drives-AC Spindle manufactured by Okuma
    Discovered issues: Bad Gate Section/Board, Bad Output Transistors/SCRs, Excessive Dirt/Debris
    Drive Type: VAC5 AC Spindle Drive
    Rated Capacity: 22kW
    Interface: Analog interface unit type

    Instruction Manual and User Guide for Okuma Maintenance. We have 42 Okuma Maintenance manuals for free PDF download.

    Okuma OSP-U100M OSP-U10M Alarms Error List

    Okuma VR-40 OSP5020M Operation Maintenance Manual

    Okuma Vac Drive Manual Craftsman

    Okuma VACII Drive Unit Maintenance Manual

    Okuma ES-V 4020 OSP U10M Operational Maintenance Manual

    Okuma OSP500L-G OSP5020L LB LNC 8 Maintenance Manual

    Okuma OSP5020M OSP500M-G VR-40 Maintenance Manual

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